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Dongguan Guilai New Material Technology Co., Ltd
Address: 5th Floor, Building B1, Songhu Zhigu Research Center, No. 6 Minfu Road, Liaobu Town, Dongguan City, Guangdong Province
Tel:0769-85389385
Fax:0769-85411416
E-mail:sales@tungson.hk
OCM-IIL multifunctional special-shaped component plug-in machine
Listing time:2024-12-01 11:12:05
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Order Hotline:0769-85389385
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OCM-IIL Multi functional Irregular Component Plug in Machine OCM-II Data Download

In the 80s, there was an AI revolution in the electronics industry
The 90's electronics industry has once again witnessed a SMT mounting revolution
Today, the birth of Dongshun OCM (Multi functional Irregular Component Plug in Machine)
Leading the new generation revolution in the electronics industry

1. Modular design, convenient and time-saving wire replacement, and improved efficiency
2. Accurate insertion and installation of components to ensure quality and reduce costs
3. Fundamentals of SMT machine software, human-machine intelligent operation interface
4. Preset various component information and flexibly call it from the component library
5. Embedded design of feeder, does not occupy external space
6. Data management to avoid human errors
7. Equipped with pressure sensing function, automatically identifying pins to improve the quality of actual insertion
8. Automatic identification of component polarity function to avoid component reverse insertion
9. IC pin forming function, saving secondary investment
10. Industry 4.0 mode with powerful software management and remote monitoring.


Remote operation and monitoring




Barcode automatic recognition system


Automatically check the PCB barcode when entering the board, identify the identity and eliminate the wrong board entering.


Hardware and software


 
Stable and reliable-Original imported screws, Panasonic servo motors and other main components.


modularization-The feeding device of Dongshun OCM-II is easy, simple, and fast to replace,
◆  Replacing a set of feeder devices only takes 2 minutes
◆ Quick pull connector design, the nozzle or pneumatic finger can be replaced in just 20 seconds
◆ The feeder is equipped with a communication connection needle holder, which is plug and play
◆ The time for changing lines is 80% less than that of the same type of mechanical equipment
◆ Can be switched to bulk, strip, tube, and tray feeding stations
◆ Built in DC power supply system to prevent safety accidents caused by improper operation by personnel.


Central system-High precision pin alignment recognition and component shape analysis function, fully realizing precision insertion of irregular components.



Software- ◆ The CHP system can monitor various production conditions such as production cycle and efficiency in real time< br/> ◆ Automatic development of MT-6D system, integrated numerical control of 12 vibration source amplitude parameters< br/> ◆ The reference points and coordinates for PCB assembly are easy to copy, greatly reducing programming time< br/> ◆ Equipped with PCB bad board recognition function to avoid wasting component materials< br/> ◆ Offline programming (* 1) can be used to preset production line feeding configuration and insertion mode< br/> ◆ PPVC program simulation function, for checking the distribution and movement routes of plug-in devices.


Material retrieval tool


Suction-The suction nozzle is easy to fold and install, suitable for picking up various shaped components, especially when the machine is used for multiple purposes. The suction nozzle can be replaced quickly and the conversion efficiency is high.



Pneumatic finger-The pneumatic finger developed by Dongshun is easy to disassemble and assemble, suitable for grasping various shaped components, with strong compatibility, stability and reliability.



Insertable materials




Multiple optional feeding systems




Production line combination reference



projectparameter
host 
Ground clearance height of the transmission track930&plusmn;30mm
Equipment external dimensionsL1670*W1620*H1690mm(*4)
Net weight of the hostApprox. 1000kg
Fastest speed for mounting/inserting2400cph
PCB Conveyor System 
PCB board size that can be loadedL50*W50-L490*W420mm
Fixed edge positionfront end
PCB transfer directionL-> R or r-> L
PCB transmission thickness0.8-3.0
Transmission track width adjustment methodDigital automatic width adjustment Digital Control
Maximum load of conveyor belt and track3.0Kg
The upper/lower components can be adjusted by heightUp 45/Down 15
Plug in platform 
Repetitive accuracy of X/Y/Z axis&plusmn;0.01mm
X/Y-axis drive modeservo motor
Repetitive accuracy of R axis&le;&plusmn;0.1&deg;
Drive mode for each plug-in head (Z and R axes)Independent servo motor
Replacement method of suction nozzle/gas fingerQuick release connector
Positive/Negative Pressure SwitchingComponent library editing
Pressure sensing functionLevel optional
Number of load-bearing feeding stations3+3 (or above)
Various types of feeding stations can be configuredBulk, strip, tube, tray, and multi tray feeding stations (* z)
electrical system 
SMEMA online signal interfaceEuropean 14 pin SMEMA socket
Power requirementsTwo sets of single-phase 220V -240V 20A
software 
operating systemWin7 (licensed software)
Main program softwareHuman computer intelligent software
Can store programming data for PCB boards&ge;200
Editable component classes in the component libraryMax.999
Archive import formatCAD/TXT
Other software functionsOffline Programming (* 1) Barcode Scanning& Automation System; identification(*3)
Teaching demonstration and video system 
CCD video cameraTop two, bottom two
Component/Pin AlignmentCamera discrimination below
Copy the coordinates of PCB assembly0& deg;/ 90& deg;/ 180& deg;/ 270& deg; copy
Can check the Bad mark mark on the puzzle boardCheck the camera on top
safety equipment 
Safety door equipmentInduction switch, stop immediately upon opening the door
Pressure failure alarmPositive pressure or vacuum
CE safety standardsprepare
Other 
Dimensions of insertable components (L * W * Hmm)3 * 3 * 5-40 * 40 * 45 (including pin length)
Pressure gas input requirements4-7 kg/cubic meter

Note: * 1=optional items * 2=ongoing projects * 3=conditional limitations * 4=excluding signal tower lights, monitors, keyboard and mouse trays

Safety precautions
&bull;Before use, please read the user manual carefully before using it correctly.&bull;In order to safely use the products listed in the catalog, please carefully confirm the user manual and warning signs attached to the equipment before performing the correct operation, whether the product is running or stopped.


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